Case Study

Glass Container Manufacturing Plant with production capacity of 220 MTPD, produces the melted glass from Row Material like sand, soda, waste glass pieces. Furnace runs at 2200⁰ C.

LUOVA provided Field Instruments, PLC based Control Panel and SCADA System of Furnace.

Forehearth is a very important part of Glass Container manufacturing plant furnace system. Forehearth section is placed after Furnace and Distribution sections.

LUOVA has vast experience in providing complete Automation package with field instruments for Forehearth Automation. This is very critical Process plant application where stakes on automation system are very high. Glass containers/bottles produced in the plant are used in Packaging needs of Food, Pharmaceuticals, Beverages, Soft Drinks, Liquors and Cosmetics.

Welding is a process where two materials are fused together through heating, intermixing, and then cooling the materials and/or a filler to form a strong join. From arc welding to spot welding, welding robots are typically used in welding processes where high-quality repetitive welding is required at high speed.  Robotic welding is an automated process that increases efficiency and consistency. LUOVA has provided Automation Control Panel and Field Instrumentation of 5-Axis Cartesian Type Welding Machine.

Spray drying is a method of producing a dry powder from a liquid or slurry by rapidly drying with a hot gas. This is the preferred method of drying of many thermally sensitive materials used in food and pharmaceutical manufacturing. A consistent particle size distribution is a reason for spray drying some industrial products.

LUOVA has executed complete automation package application which includes all hardware and 21 CFR Compliant SCADA Software.

Pin Hole Inspection machine is an automatic sorting machine that automatically checks pinholes and poor sealing of packing products. Machine does total inspection in line with the non-destructive method.

LUOVA has provided complete automation systems along with 21 CFR Compliant SCADA.

Fluid bed dryer is extensively used in pharmaceutical industries to reduce the moisture content of pharmaceutical powder and granules. The equipment works on a principle of fluidization of feed materials. LUOVA has wide experience in providing Automation Solution for FBD Machines.

Welding is a process where two materials are fused together through heating, intermixing, and then cooling the materials and/or a filler to form a strong join. From arc welding to spot welding, welding machines are typically used in welding processes where the weld required is repetitive and quality and speed are crucial.  

LUOVA has provided Automation system package along with field sensors for Horizontal Ledger Welding Machine.

Linear Air Jet machine is widely used in Food and Pharmaceutical production environment for cleaning of bottles. It is used for bottles which are supposed to be filled by non-sterile products i.e. dry syrup filling line, bulk pacing of tablets and capsule line etc.

LUOVA has provided complete automation systems for Linear Air Jet Machines.

Leak Test Machine is widely used in Pharmaceutical and food industry. It is used to check leakage in filled and sealed bottles. Leak teste machine checks if the Sealing of bottle is properly executed or not.

LUOVA has provided complete Automation system package for Leak Test Machine

Welding is a process where two materials are fused together through heating, intermixing, and then cooling the materials and/or a filler to form a strong join. From arc welding to spot welding, welding machines are typically used in welding processes where the weld required is repetitive and quality and speed are crucial.  

LUOVA has provided field instrumentation and Automation Control System of Cup to weld Machine to various customers.

Liquid fillers or liquid filling machines are important equipment in various industries like cosmetics, pharmaceutical, food & beverages where, liquids are to be packed in different types of containers/bottles. With liquid filling machines, liquids can be easily and efficiently packed into containers without much wastage.

LUOVA has provided Field Instruments and Automation System for 12 Head Liquid Filling Machine

Conduction Sealing machine is used in Pharmaceutical Industries for sealing process after container/bottle is filled.

LUOVA has been providing field sensors, control system for Conduction Sealing Machine to Pharma OEMs and End users.

Automatic single head Servo auger filler consists of conveyor and structure suitable to fill various type of free flow or non-free flow powder into various type of container.

LUOVA has provided complete automation system of Single Head Auger Filling Machine.

Automatic Rotary Dry Syrup Powder Filling with Screw/ROPP Cap Sealing Machine (Monobloc) is very compact in design and used for filling dry syrup in bottles and sealing the bottles. It is most ideal for wide application in Pharma Industries.

Luova Technologies Pvt Ltd has provided complete automation solution for the machine operation.

Blender Machines are widely used for the mixing of granular products as a part of Pharmaceutical medicine manufacturing process. The machine offers great flexibility of operations as well as easy cleaning and maintenance.

Canister Silica Gel Inserter Machine is used in packing line of Pharmaceutical industries. Major emphases of the machine are to enable quality packaging of products in contamination free environment.

LUOVA has experience in providing IPC, SCADA software and Panel enclosure for Canister Silica Gel Inserter Machine

Gloves Integrity Tester Machine is used in production line of Pharmaceutical industries. It is designed for testing integrity of gloves and its sealing with glove port used in various applications. The Gloves are leak tested under the set pressure. Glove leak tester can be used for both positive and negative pressure isolator either at rest or in operation.

LUOVA has provided HMIs and central Reporting tool, for multiple machines with Software License for Orbas Gloves Integrity Tester Machine.

Rapid Mixer Granulator is widely used equipment in Pharmaceutical manufacturing. It is used to mix the pharmaceutical ingredients and make the granules before compression and called a high shear mixer.

LUOVA has provided automation package and 21CFR SCADA for many customers in Pharmaceutical industry.

Roll compactors are widely used machines in pharmaceutical manufacturing process. They are also known as dry granulators.

LUOVA has provided Automation system along with 21 CFR compliant SCADA

Tray Dryer are used where heating and drying are essential parts of manufacturing process in industries such as Chemicals, Dye stuff, Pharmaceutical, Food Products, Colours etc.

LUOVA has executed machine automation of Tray Dryer along with SCADA Software solution.

Centralized SCADA for water system is a highly useful solution for any Pharmaceutical manufacturing plant. As, the water system comprises of multiple machines, customer can monitor each machine process, record data and generated smart reports from this Central SCADA system. It provides great flexibility in management and convenience in operation of water system.

Food Manufacturing Plant Having 4 Nos. of Line followed to Mixer, Cooker, Shaper & Dryer.

Luova Technologies Pvt. Ltd have provided Control Panel and Automation Field Instrumentation of Food Manufacturing Line.

Luova Technologies Pvt. Ltd have provided Automation of Cold Storage facility for storing perishable products such as fruits, vegetables etc. under controlled conditions for longer periods.

we at Luova Technologies Pvt. Ltd have provided Automation of Servo based position control system for the Press Break Machine.

Luova Technologies Pvt. Ltd. have Designed and Commissioned Automatic Single and Double Head Sticker Labelling system as per customer requirement.

We have also supplied solution with fully FDA  21 CFR Part 11 Compliance also if its required for the pharmacutical and food industry.